Product Development & OEM Engineering | PFX Sports
PFX Sports Combat Product Development
UK Engineering • Custom Molds & Private Label OEM

CUSTOM COMBAT PRODUCT DEVELOPMENT & OEM ENGINEERING.

From 3D CAD modeling and anatomical mold design to material compounding and full production scaling. We build proprietary fight equipment for world-leading combat brands.

3D CAD in 48 Hours
Working Sample in 7–10 Days
100% Client Tooling NDA
CE Impact Tested Foams
Low 50-Unit Minimums
Engineering Workflow

From 3D Concept To Production Lock

A disciplined product development lifecycle designed to eliminate fitting defects, padding collapse, and supply chain delays before mass tooling.

01

Concept & 3D CAD Blueprint

Digital hand-cavity modeling, anatomical thumb alignment, and complete bill of materials drafted within 48h.

Turnaround: 2–3 Days
02

Tooling & Mold Fabrication

CNC-milled injection molds tailored to your brand’s custom glove geometry, protected under strict NDA ownership.

Turnaround: 5–7 Days
03

Material Compounding

Multi-density foam core stacking (EVA + natural latex + gel) paired with premium cowhide or Japanese microfiber.

Custom Formulations
04

Lab Stress & Sparring Trials

Drop tower shock displacement tests, seam tensile pull tests, and active fighter feedback on wrist stability.

CE Impact Testing
05

Master Sample Sign-off

Final golden sample dispatched to your office for approval before triggering bulk container stitching.

Production Locked
Precision Engineering

Technical R&D Capabilities

Direct factory control over ergonomic mold geometry, impact physics, leather grading, and proprietary private label finishes.

Core Specialism • CAD Tooling

Anatomical Fist & Wrist Ergonomics

We engineer bespoke glove cavities that enforce a natural fist closure with zero hand fatigue. Our dual-splint wrist system locks the carpal joint to eliminate sparring sprains.

Anatomical Boxing Glove Molds
  • 1:1 CNC-machined injection molds
  • Anatomical thumb-lock angle (Zero eye poke risk)
  • Weight calibration within ±0.1 oz tolerance
  • Exclusive client tooling NDA protection
Impact Physics Lab

Multi-Layer Foam Compounding

High-density EVA, natural open-cell latex, and memory foam engineered for maximum kinetic energy displacement. Zero foam breakdown after 500+ heavy sparring rounds.

  • CE Impact Tested for professional combat
  • Custom density tuning (Puncher vs Sparring)
Material Science

Premium Leathers & Custom Finishes

A-grade full-grain cowhide, engineered matte microfibers, and moisture-wicking anti-microbial liners with laser-etched foil stamping and high-frequency debossing.

  • 100% Pantone-matched leather dye
  • 3D molded silicone wrist labels
Quality Assurance

100% Pre-Shipment QA Inspection

Every batch undergoes automated seam tensile stress tests, drop-impact calibration, and strict pre-dispatch inspection before customs packing.

  • 99.4% first-time quality pass rate
  • Full batch inspection certificates
Technical Apparel

Combat Fightwear & Sublimation

4-way stretch fight shorts, compression rashguards, and BJJ gis featuring flatlock reinforced stitching and 240+ GSM anti-chafing fabric.

  • High-definition non-fading sublimation
  • Reinforced triple-needle bar tacks
OEM Catalog Platforms

Core Platforms Ready For Tooling

Explore our base manufacturing platforms ready for your custom tech pack specifications, branding finishes, and packaging.

Pro Boxing Glove Platforms

Available in traditional Mexican-style puncher profiles, Thai compact geometries, or European anatomical sparring shapes. Full OEM customization across all foam layers and closures.

Weight Range 8oz, 10oz, 12oz, 14oz, 16oz, 18oz
Closure Options Hook-and-Loop / Pro Competition Lace-up
Leather Grades Top-Grain Cowhide / Japanese Microfiber
Minimum Order (MOQ) 50 Pairs per colorway / model
Request Boxing Tech Pack
Boxing Glove Tooling
Fast-Track R&D Consultation

Start Your Custom Project

Submit your technical requirements, CAD files, or project brief. Our UK engineering team in Bradford will analyze your specifications and provide a sample schedule and mold pricing within 24 hours.

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